Source & Prepare
Side streams are processed directly on-site at the farm or production facility, creating the right structure and conditions for controlled biological transformation.
TECHNOLOGY
Modular Biomanufacturing Built for Real-World Production
Dapibuset’s modular biomanufacturing system enables producers to upgrade underused side streams directly at the source. |
Inoculate
The prepared substrate is inoculated with a selected culture to initiate a controlled and repeatable transformation.Process parameters are managed to ensure consistency while remaining suitable for onsite operation.
Transform
The material is transformed under controlled conditions, allowing nutritional value and functional properties to be upgraded directly within the structured substrate.
Harvest
The process yields a transformed ingredient that can be harvested directly at the source.What was once an underused side stream becomes a stable input for food, feed, or further processing.
DEPLOYMENT MODELS
FLEXIBLE DEPLOYMENT, DESIGNED FOR REAL PRODUCTION ENVIRONMENTS
Dapibuset’s modular system is designed to operate where side streams are generated and where value can be created most efficiently.
The same technology platform supports different deployment models, from early collaboration to full on-site production
MODEL 1
On-Site Deployment
Installed directly at farms or production facilities, where side streams are generated.
Processing on-site allows transformation at the optimal moment, before quality and functionality begin to decline.
This enables producers to integrate ingredient creation directly into existing operations.
MODEL 2
Cluster Deployment
A shared bio-manufacturing platform serving multiple producers within a region.
In this model, several Dapibuset units are co-located in a shared facility, allowing multiple producers to access biomanufacturing capacity without deploying individual systems at each site. Side streams are sourced locall
MODEL 3
Pilot and co-development setup
Pilot and co-development setup
A compact system for ingredient validation and collaboration using real side streams.
This setup supports testing, optimization, and application development while remaining fully aligned with the commercial platform.
KEY PERFORMANCE AND METRICS
DESIGNED FOR EFFICIENCY AT EVERY STEP
Performance values are indicative and based on internal testing and pilot deployments, benchmarked against conventional centralized processing methods.
INGREDIENT
Designed to deliver consistent ingredients for food, feed and pet food
Dapibuset’s biomanufacturing system transforms underused side streams into stable, nutrient rich ingredients under controlled conditions.
By integrating process control, hygiene design and traceability from the start, the system delivers consistent ingredient quality suitable for food, feed and pet food applications. What begins as a local side stream becomes a reliable input that can be used, scaled and integrated with confidence.
questions
questions
Frequently asked questions
What types of side streams can be used?
Side streams originating from food and beverage factories and from agricultural production.
What ingredient formats are possible?
The process delivers stable ingredient outputs that can be further processed into dry powders, meals, or blended formats depending on the application and downstream use.
Is the system suitable for food, feed, and pet food applications?
Yes. The system is designed to meet food and feed hygiene requirements and supports use across food, feed, and pet food markets when operated within the relevant regulatory framework
Does the unit require specialized staff?
No. The system is designed for straightforward operation and can be run by existing production staff following standard training and operating procedures.
How is the process monitored and controlled?
The process is monitored through an integrated control system that tracks key parameters and supports consistent operation. This allows operators to maintain stable conditions and repeatable outcomes.
How long is a processing cycle?
A typical cycle runs over several days, depending on the side stream and the targeted ingredient characteristics.
Where can the system be installed?
The system is designed for installation at farms, production facilities, or shared processing sites where side streams are generated and handled.
Can the system scale?
Yes. Capacity can be increased by adding additional units or by clustering systems to match volume requirements.
How does the system handle variability in side streams?
The process is designed to work with natural variation in side streams. Operating parameters can be adjusted to maintain consistent transformation and ingredient quality.
What happens after the ingredient is produced?
It could be directly used or it can be handled using standard processing steps such as drying, milling, or blending, depending on the final application and market requirements.
INGREDIENT
Collaborate with us to build the next generation of biomanufacturing
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